Old Town 50 Pounder complete

[Howie]

Just finished the 1936 13' OldTown '50 Pounder' I picked up last December. My 51st restoration! Came out nice. As you can see, I'm eager to get it wet asap.

I covered this one with Dacron (my 3rd use of Dacron). Weighs all of 53#, even with a little floor rack I added (which added 2#). OldTown literature in at least one catalogue listed the 13 footer as weighing 50#. Nonsense: I suspect the truth is they weighed closer to 60#.

I had to replace 3 ribs at the center of the canoe. They were all broken along one side but the center portion was fine. Since they were already perfectly curved to fit the floor of the canoe, as well as the right thickness, they were perfect for the base of a short removable floor rack. I positioned the rack just behind the front seat 'cause that's where my feet will be as I'll be paddling the canoe 'facing backwards'. This 50 Pounder was made with slightly thinner ribs and planking, so I figure the floor rack will give the canoe some extra strength in this area. I also added a 2nd thwart and positioned the two left & right of center as I prefer to lift the canoe by the thwarts rather than from the rails.

Forgive the little seat spacers I made. It was winter. I was bored... I also replaced the original seats which used machine-made cane. I much prefer hand woven cane.

 

[Worth Gretter]

Lovely!
What kind of filler did you use on the Dacron?

 

[Howie]

Lovely!
What kind of filler did you use on the Dacron?

I used Kilz as it's advertised to stick to anything.

Since you asked, let me tell you the two problems I ran into. I used the same 1/8" I use with paint, and this worked well with Kilz as well - you just need to work fast as Kilz dries quickly. My 1st problem was that I didn't use enough Kilz to fully cover the Dacron 'weave'. This resulted in a patchy 1st coat paint job: It looked good where enough Kilz had been used to cover the weave, but looked awful where the weave could be seen. It kinda looked like the paint sank into the 'holes' in the weave while adhering normally to the higher parts of the weave, with the result being that the weave pattern was exaggerated. My 2nd problem was to sand the 1st coat too aggressively - this just exacerbated the problem with the weave. So what I ended up doing was to sand lightly sand the areas where the weave was visible, and then re-paint in just these areas. I did this three times, at which point the weave was much less visible. And then I lightly re-sanded the whole canoe two more times. The result was acceptable (to me anyway).

Applying the Dacron and shrinking it was a little time consuming but quite do-able - as long as you watch the iron temperature.

 

[Worth Gretter]

Oh, that sounds familiar!
I used Kilz 2 and can see a hint of the weave under the paint. My fault, because one more coat of Kilz is all it needed....

 

[andy52]

Very nice.